Chapter 1 INTRODUCTION 1.1 Production System Facilities 1.2 Manufacturing Support Systems 1.3 Automation in Production Systems 1.4 Manual Labor in Production Systems 1.5 Automation Principles and Strategies 1.6 Organization of the Book Chapter 2 MANUFACIURING OPERATIONS 2.1 Manufacturing Industries and Products 2.2 Manufacturing Operations 2.3 Product/Production Relationships 2.4 Production Concepts and Mathematical Models 2.5 Costs of Manufacturing Operations PART I: AUTOMATION AND CONIROL TECHNOLOGIES Chapter 3 INTRODUCTION TO AUTOMATION 3.1 Basic Elements of an Automated System 3.2 Advanced Automation Functions 3.3 Levels of Automation Chapter 4 INDUSTRIAL CONTROL SVSTEMS 4.1 Process Industries versus Discrete Manufacturing Industries 4.2 Continuous versus Discrete Control 4.3 Computer Process Control 4.4 Forms of Computer Process Control Chapter 5 SENSORS, ACTUATORS, AND OTHER CONTROL SVSTEM COMPONENTS 5.1 Sensors 5.2 Actuators 5.3 Analog-to-Digital Conversion 5.4 Digital-to-Analog Conversion 5.5 Input/Output Devices for Discrete Data Chapter 6 NUMERICAL CONTROL 6.1 Fundamentals of NC Technology 6.2 Computer Numerical Control 6.3 DNC 6.4 Applications of Numerical Control 6.5 NC Part Programming 6.6 Engineering Analysis of NC Positioning Systems Chapter 6 APPENDIX: APT WORD DEFINITIONS Chapter 7 INDUSTRIAL ROBOTICS 7.1 Robot Anatomy and Related Attributes 7.2 Robot Control Systems 7.3 End Effectors 7.4 Sensors in Robotics 7.5 Industrial Robot Applications 7.6 Robot Programming 7.7 Engineering Analysis of Industrial Robots Chapter 8 DISCRETE CONIROL USING PROGRAMMABLE LOGIC CONTROLLERS AND PERSONAL COMPUTERS 8.1 Discrete Process Control 8.2 Ladder Logic Diagrams 8.3 Programmable Logic Controllers 8.4 Personal Computers Using Soft Logic
Part II: MATERIAL HANDLING AND IDENTIFICATION TECHNOLOGIES Chapter 9 INTRODUCTION TO MATERIAL HANDUNG 9.1 Overview of Material Handling Equipment 9.2 Considerations in Material Handling System Design 9.3 The IO Principles of Material Handling Chapter 10 MATERIAL TRANSPORT SYSTEMS 10.1 Industrial Trucks 10.2 Automated Guided Vehicle Systems 10.3 Monorails and Other Rail Guided Vehicles 10.4 Conveyor Systems 10.5 Cranes and Hoists 10.6 Analysis of Material Transport Systems Chapter 11 SIORAGE SYSTEMS 11.1 Storage System Performance 11.2 Storage Location Strategies 11.3 Conventional Storage Methods and Equipment 11.4 Automated Storage Systems 11.5 Engineering Analysis of Storage Systems Chapter 12 AUTOMATIC DAIA CAPTURE 12.1 Overview of Automatic Identification Methods 12.2 Bar Code Technology 12.3 Other ADC Technologies PART III: MANUFACTURING SYSIEMS Chapter I3 INTRODUCTION IO MANUFACTURING SYSTEMS 13.1 Components of a Manufacturing System 13.2 Classification of Manufacturing Systems 13.3 Overview of the Classification Scheme 13.4 Manufacturing Progress Functions (Learning Curves) Chapter 14 SINGLE STATION MANUFACTURING CELLS 14.1 Single Station Manned Workstations 14.2 Single Station Automated Cells 14.3 Applications 14.4 Analysis of Single Station Cells Chapter I5 GROUP TECHNOLOGV AND CELLULAR MANUFACIURING 15.1 Part Families 15.2 Parts Classification and Coding 15.3 Production now Analysis 15.4 Cellular Manufacturing 15.5 Application Considerations in Group Technology 15.6 Quantitative Analysis in Cellular Manufacturing Chapter 16 FLEXIBLE MANUFACTURING SVSTEMS 16.1 What is an FMS? 16.2 FMS Components 16.3 FMS Applications and Benefits 16.4 FMS Planning and Implementation Issues 16.5 Quantitative Analysis of Flexible Manufacturing Systems Chapter 17 MANUAL ASSEMBLV LINES 17.1 Fundamentals of Manual Assembly Lines 17.2 Alternative Assembly Systems 17.3 Design for Assembly 17.4 Analysis of Single Model Assembly Lines 17.5 Line Balancing Algorithms 17.6 Mixed Model Assembly Lines 17.7 Other Considerations in Assembly Line Design Chapter I8 IRANSFER LINES AND SIMILAR AUTOMATED MANUFACTURING SYSTEMS 18.1 Fundamentals of Automated Production Lines 18.2 Applications of Automated Production Lines 18.3 Analysis of Transfer Lines with No Internal Storage 18.4 Analysis of Transfer Lines with Storage Buffers Chapter 19 AUTOMATED ASSEMBLY SYSTEMS 19.1 Fundamentals of Automated Assembly Systems 19.2 Design for Automated Assembly 19.3 Quantitative Analysis of Assembly Systems PART IV: QUALITY CONTROL SYSIEMS Chapter 20 INTRODUCTION TO QUALITY ASSURANCE 20.1 Quality Defined 20.2 Traditional and Modem Quality Control 20.3 Taguchi Methods in Quality Engineering 20.4 ISO 9000 Chapter 21 STATISTICAL PROCESS CONTROL 21.1 Process Variability and Process Capability 21.2 Control Charts 21.3 Other SPC Tools 21.4 Implementing Statistical Process Control Chapter 22 INSPECTION PRINCIPLES AND PRACTICES 22.1 Inspection Fundamentals 22.2 Sampling versus IOO% Inspection 22.3 Automated Inspection 22.4 When and Where to Inspect 22.5 Quantitative Analysis of Inspection Chapter 23 INSPECTION TECHNOLOGIES 23.1 Inspection Metrology 23.2 Contact versus Noncontact Inspection Techniques 23.3 Conventional Measuring and Gaging Techniques 23.4 Coordinate Measuring Machines 23.5 Surface Measurement 23.6 Machine Vision 23.7 Other Optical Inspection Techniques 23.8 Noncontact Nonoptical Inspection Technologies PART V: MANUFACTURING SUPPORT SYSTEMS Chapter 24 PRODUCI DESIGN AND CAD/CAM IN THE PROOUCTION SVSTEM 24.1 Product Design and CAD 24.2 CAD System Hardware 24.3 CAM, CAD/CAM, and CIM 24.4 Quality Function Deployment Chapter 25 PROCESS PLANNING AND CONCURRENI ENGINEERING 25.1 Process Planning 25.2 Computer-Aided Process Planning (CAPP) 25.3 Concurrent Engineering and Design for Manufacturing 25.4 Advanced Manufacturing Planning Chapter 26 PRODUCTION PLANNING AND CONTROL SYSTEMS 26.1 Aggregate Production Planning and the Master Production Schedule 26.2 Material Requirements Planning (MRP) 26.3 Capacity Planning 26.4 Shop Floor Control 26.5 Inventory Control 26.6 Manufacturing Resource Planning (MRP II) 26.7 Just-In-Time Production Systems Chapter 27 LEAN PRODUCTION AND AGILE MANUFACTURING 27.1 Lean Production 27.2 Agile Manufacturing 27.3 Comparison of Lean and Agile